From design files to finished parts: engineering review, project quotations, rapid prototyping and repeatable production.
From prototype validation to production, our engineers help select a manufacturing process based on part geometry, material and quantity.
Engineering review, process planning and quality control support every stage of manufacturing, across CNC machining, 3D printing, sheet metal fabrication and injection molding.
Our engineers review STEP, IGES, STL, DWG and DXF files to assess geometry, critical dimensions, tolerances, holes, wall thickness and manufacturing features before preparing DFM recommendations and quotations.
Before quotation, a design for manufacturability (DFM) review identifies difficult features, manufacturing risks and cost drivers. Recommendations help reduce rework, improve lead time and manage cost.
We assess process options against part geometry, material and quantity. Comparing CNC machining, 3D printing, sheet metal fabrication and injection molding helps identify a practical manufacturing route and quotation.
Engineers review drawings and process plans before manufacture. Production quality checks verify dimensions, tolerances and functional requirements against the approved specifications.
Select from a range of engineering materials and define the tolerances and inspection requirements needed for assembly, strength and service conditions.
6061 is a widely used Al-Mg-Si alloy for CNC machining, offering a practical balance of strength, machinability, corrosion resistance and cost. It suits prototypes and low- to medium-volume production, with a range of finishing options including anodizing, bead blasting and coatings.
ABS offers good machinability, cosmetic finish and low cost for visual prototypes and lightly loaded structures. Machined surfaces can be sanded, painted and screen printed, making ABS useful for housings, panels and assembly trials. Its heat and chemical resistance are limited; evaluate PC or a PC/ABS grade where greater temperature capability or impact resistance is needed.
Compare material properties, applications and finishing options in the complete Material Finder. Our engineers can help evaluate alternatives for your project.
Manufacturing support for design validation, pilot runs, functional components and repeat production.
Validate appearance, geometry and assembly early in development. Rapid prototypes support functional and dimensional checks so design issues can be addressed before production.
Suggested processes: 3D Printing, CNC Machining
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Verify function, manufacturing methods and assembly before scaling up. Balance cost, lead time and repeatability while preparing a design for production.
Suggested processes: 3D Printing, CNC Machining, Sheet Metal Fabrication
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Repeat production for established designs, supported by defined processes and quality controls to maintain consistency and agreed delivery schedules.
Suggested processes: CNC Machining, Sheet Metal Fabrication, Injection Molding
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Parts intended to perform in their actual application, with defined strength, dimensional and material requirements.
Suggested processes: CNC Machining, Injection Molding, Metal 3D Printing
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Locating, holding and assembly aids that support efficient production and repeatable operations.
Suggested processes: 3D Printing, CNC Machining
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Manufacturing for nonstandard geometries and specific applications, combining process options with engineering review and design recommendations.
Suggested processes: Multiple processes, selected after geometry review
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Our manufacturing services support medical devices, aerospace, automotive, consumer electronics, robotics and automation. Engineers review each project against its material, process, tolerance and quality requirements.
These injection molding examples illustrate common design and manufacturing challenges, from DFM review and tooling design to mold trials and repeat production.
Thin-walled electronic housings require consistent surfaces and reliable assembly fit. DFM review considers draft, ribs and gate locations before tooling, mold trials and low-volume production.
Metal threaded inserts can improve plastic assembly strength and fastening reliability. Insert molding requires accurate insert positioning and sufficient plastic encapsulation for retention.
A rigid plastic core with an elastomer grip can improve comfort, slip resistance and sealing. Overmolding requires compatible materials and an appropriate bond between the rigid and flexible regions.
Multi-cavity injection molds can increase output. Runner balance, cooling and cavity-to-cavity consistency are important for a stable production cycle and repeatable parts.
Small plastic assembly parts require careful mold design and molding parameters to control dimensional stability and batch variation.
